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Design of hollowcore floors & stairs

Process of Designing Hollowcore and Stairs

  • Client/potential customer sends us in the plans in Autocad format
  • Using our Floorcad program we can design the hollowcore/stairs layout and insert it into the plans
  • When the job in question has progressed to where all the blockwork (internal and external walls) are up three rows, we call to site to carry out an exact measurement, as plans are rarely accurate enough to manufacture to
  • After measurement we send the revised layout with exact measurements to the clients engineer for approval
  • Floorcad allows us to test the strength of the concrete floor slabs using the loadings that are supplied by the clients engineer
  • Once we’ve got approval the hollowcore/stairs can be put into production
  • After the curing period, hollowcore/stairs are ready for installation
  • Each floor slab is marked with the job number and a unique slab number for loading and installation
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Installation of hollowcore floors and stairs

Process of installing hollowcore and Stairs

  • Crane is set up in position as instructed by person who carried out job measurement. The crane, trucks and trailers need a stable base to work on so the site needs to be suitably hardcored and free of obstructions on the ground and overhead
  • For your standard house there is usually 2 - 4 trailer loads of hollowcore slabs
  • The first trailer of slabs is brought into position next to the crane by a truck unit
  • We use a grab with the same shape as the profile on the hollowcore slabs. A member of our installation team attaches the grab on the crane to the slab they want to install
  • Another member of the installation team has the floor layout, and using the slab numbers printed on the drawing and the slab itself, he directs the crane driver until the slab is in position
  • The last 2 steps are repeated until all hollowcore slabs are in place
  • There are hooks in each flight of stairs and a member of our installation team attaches chains on the crane to the hooks
  • Using the hollowcore and stairs drawings, the team directs the crane driver until stairs is in position
  • The crane will probably have to be moved around the building in order to install all of the slabs. This is another reason why it is important that the site is adequately hardcored and clear of obstructions
  • A standard house can usually be completed in a few hours and the client can begin grouting the slabs immediately if they wish
  • The client can then begin block laying the next floor but they must remember to prop the slabs with planks and props. This is because blocks are stacked up in piles when they are being laid creating a point load too high for the slabs 
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Company Background | Moylough Concrete Products

About Moylough Concrete Products - Precast Concrete Specialists

Moylough Concrete Products Limited was established in 1991 and over the past 30+ years has earned its reputation for being one of Ireland’s leading concrete product manufacturers. At the heart of Moylough Concrete Products there has always been the drive and passion to deliver only the most reliable and highest standard concrete products, along with a particularly strong emphasis on customer service and strengthening relationships.

We have been in the business for over 30 years and are proud to know that our products, methodologies, processes and reputation are synonymous with high quality concrete products right across Ireland. 

Why Choose Moylough Concrete Products for your Precast Concrete?

So what makes Moylough stand out from the competition?
We concentrate all of our efforts and all of our time on ensuring you the customer are always satisfied. With dedicated concrete experts in-house, we are consistently developing new and exciting options for the industry and will continue to do so for as long as we can.

Customer service is a big part of our attraction according to long-standing customers. We deliver when we say we will, our concrete products are of the highest standard, and we offer superb value for money.

Moylough Concrete Products Testimonials

Now, we don’t want to seem like we are blowing our own trumpet here, so please do feel free to pop over to the testimonials page here on our website where you can read feedback from customers right across the country. We are also a pretty social bunch, so if you would like to join us on Facebook we would love to catch up with you there also.

The team here at Moylough Concrete Products welcomes any questions you might have and will always be on hand to offer advice and resolutions to any issues you may be experiencing with your project.

Product Range

A full list of our concrete products can be found here.

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Our Location

Moylough Concrete Products Ltd 

Works & Head Office - Cloonascragh
Tuam, Co. Galway
Tel: 093-28800 | Fax: 093-28818
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.

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